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A Visit To Sigma’s Aizu Factory

Dustin Abbott

March 10th, 2025

The day started off with soft pastels in the sky, but before long the fat, heavy snowflakes that Aizu, Japan is famous for started to fall.  To judge from the amount of snow weighing down roofs and banked along the sidewalks, it was hardly the first snowfall of the winter.

Aizu is famous for skiing, Onsen (traditional Japanese hot spring baths), and the production of saki, but we were there for none of these things.  Our purpose in Aizu was to visit the factory where Sigma’s lenses (and cameras) are made.  The snow was falling hard inside, but you can forget the typical mess that comes with snow once you step through the doors.

One of the first thing that stood out to me was just how pristine, well, everything was.  There’s not a speck of dust on the floors.  The walls are spartan and spotless.  Before beginning the tour our shoes were covered with protective booties, our clothes with a white lab coat, and our hair with snow white Sigma branded baseball caps.

But its all intentional.  Dust is the enemy of lens design, as we all know.  If you buy a new lens, and you can see a speck of dust inside, it doesn’t really matter if you know it is optically irrelevant; many of us are looking for our lens to be replaced. 

That’s not a positive outcome if you’re a lens maker, so Sigma and it’s 1850 employees are fastidious in keeping the facility as dust free as possible.  They are producing a whopping 75,000 lenses and 2000 cameras per month in this factory, and they aren’t interested in any of them coming back with dust inside.

As a lens reviewer I haven’t necessarily put a lot of thought into the manufacturing process and all that goes into lens production.  Most of the time my job is to critique the finished product; are the elements centered?  Are there sticking points in the action of the rings?   How much are chromatic aberrations or flare artifacts impacting the image quality?  As a photographer or lens buyer, you’re probably concerned about the same things.

But it’s pretty remarkable to see the countless steps that have to be taken to keep you and I happy.  (*Most of the interior images of the factory were taken by Mike Last and are used by permission. You can check out more of his work here.)

It starts in a large room full of engineers who are pounding out code, working on product design, firmware updates, and solving problems. 

Sigma’s factory is unique in that almost all of the product design, development, and manufacturing is done in house.  I walked through dozens of spaces where a variety of raw materials were being turned into components that would be assembled into a lens or camera.  Aluminum, brass, magnesium, and other metal alloys start as ingots or long spools to be stamped, cut, carved, or machined in massive, spotless machines.  Some finished components are no bigger than your finger nail, while other assemblies (like this aluminum housing for the front elements of the new 300-600mm F4 Sport) are pretty huge.

Engineered plastics, resins, and even carbon fiber are being molded into housings and hoods in robotic machine.  Glass is molded, polished, and inspected for scratches, dust, or any other imperfection.  Paints are applied by machine but also by hand in very precise work to fill etched areas on lens barrels.

Here’s a look at all the pieces that went into the popular 150-600mm Sport lens…all produced in house at this factory.

What stood out to me is the wide variety of smells.  Each material has its own unique smell that permeates its lab or factory space.  Also unique was the wide variety of temperatures, as some spaces have to be cool while others radiate heat.

Most lenses have have least nine or ten optical elements in them, and its not rare to have twenty or more in telephoto zooms.  Each one of those glass elements are personally inspected, and I saw a few being rejected because of some imperfection.  Each element has to be properly centered, which involves polishing the edges to ensure they all fit perfectly into the optical assembly to ensure proper optical performance.

Assembly of all those many components comes together in multiple labs, and it is a mixture of robotic and human collaboration to produce the end result.  Optical tests follow along with final quality control inspections, and only then is a lens ready for retail packaging and shipment.  I saw hundreds of employees working in a wide variety of disciplines to produce the end result.

I’m not sure that I can comment on the “happiness” of the employees (Japanese are rarely gregarious by nature) but I can speak to their precision and attention to detail.  I saw no slackers.

At the end of the day, my job description doesn’t change.  I’m here to critique, evaluate (and where appropriate) praise the end product, but I certainly came away with a fresh appreciation of just how much goes into production of a modern lens.  We are living in an externally parodoxical time, as while the photography industry is shrinking year by year, we are actually in a golden age for design and quality across the industry.  I’m glad that Sigma remains an integral part of that landscape.

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As always, this is a completely independent review. *Images and thoughts are my own.

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Keywords: Aizu, Sigma, Sigma Corporation, BF, 24MP, 300-600mm Sport, Sigma 300-600mm F4 DG OS Sport, DG, Sport, F4, 300-600mm, OS, 16-300mm, Contemporary, F3.5-6.7, Full Frame, Review, Sony Alpha 1, Sony a7RV, Review, Hands On, Dustin Abbott, Real World, Comparison, Sharpness, Bokeh, Flare Resistance, Autofocus, Image Quality, Sample Images, Video, Photography, let the light in, weathersealing, #letthelightin, DA

DISCLAIMER: This article and description contains affiliate links, which means that if you click on one of the product links, I’ll receive a small commission. As an Amazon Associate I earn from qualifying purchases.

Hello from Tokyo – Takeaways from Sigma’s New Product Announcements

Dustin Abbott

February 25th, 2025

It has been rare that I’ve had a chance to accept opportunities to travel to press events in my career as a photographer and influencer, my wife and team encouraged me to accept an invitation to Japan to be present in person for Sigma’s February 2025 new product announcement. Sigma decided to bring in a number of industry professionals and influencers for this particular event, as Sigma CEO Kazuto Yamaki took the stage to highlight a few corporate direction shifts along with the announcement of two new lenses and a new camera.

In Kazuto’s remarks he highlighted a recognition that the industry has changed due to the rise of smartphones and the sheer number of people who elect to use their phone’s camera rather than a dedicated imaging device (true). To that end they have designed a new camera, which they call the BF. The idea is for a simpler, purer user interface that allows people to focus on just taking photos.

In using the UI and the simplified control schemes, I found it took me a bit to wrap my head around the unique controls, but I think it does work reasonably well.

I’ll be doing a deeper dive review in the coming weeks, but the thing that stands out the most to me is how beautiful the camera is…particular in the silvery white finish and paired with the newly released silver versions of a number of Sigma’s iSeries lenses. The camera is crafted out of a single aluminum ingot, so there is no screws and panel attachment points. They had a display that showed various stages of the aluminum ingot being transformed into the chassis of the camera. It makes for a beautiful looking camera.

The Sigma BF is built around a 24MP full frame sensor, and, interestingly, there is no card slot. Instead the camera features 230GB of internal storage and has a USB-C 3.2 port on the side for fast media transfer. One potential misstep is the lack of an kind of wireless capabilities, which may limit those who either want to transfer images wirelessly to their smartphones or even post them directly to social media.

This is an interchangeable lens camera utilizing the L mount, so it will be compatible not only with Sigma L mount lenses but also any lens from another brand using the L mount.

Autofocus seemed to work pretty well in my limited testing at the event, but I will dive more deeply into that in my full review.

Previous Sigma cameras have been very niche, and I suspect the only way that will be different this time around is if the sheer minimalist beauty of the camera creates a viral “it factor” groundswell of response. In talking to a Sigma UK rep today I learned that preorders are already starting to roll in, so that’s a good sign. The announced MSRP will be $1999 USD.

The second announcement was for the new Sigma 16-300mm F3.5-6.7 DC OS Contemporary lens. Superzoom lenses aren’t always that exciting, but there are a few very interesting things about this one. That zoom ratio of 18.8x is industry leading, but more interesting to me is that this is the first APS-C lens from Sigma to receive their new HLA (High Speed Linear Actuator) focus motor system, which is vastly better than their older STM focus motors. It also has the OS2 algorithm which is significantly better than their old optical stabilizers (OS) in other lenses that I’ve tested. This one is rated at 6 stops of OS, and in my short tests using my own camera, I found that stabilization is quite good even on the telephoto end (which is 450mm full frame equivalent).

(This is a handheld 300mm shot).

Also interesting is that this lens starts at the wider 16mm point, which does create engineering challenges but also opens up a lot of additional framing opportunities with that 24mm full frame equivalent angle of view.

Price will be $699 USD, and I suspect that this is a lens that will sell well for them and does offer some unique advantages over existing alternates. Also interesting is that this will be the first of Sigma’s lenses (that I’m aware of) this is simultaneously launching on Canon RF mount alongside the more conventional E-mount, L-mount, and Fuji X-mount options.

I’ve saved the best for last, as the announcement I was personally most excited about was the 300-600mm F4 DG OS | SPORT lens. Sigma had yet to release a true “super-telephoto” on FE and L mounts, and this one is exciting. It’s a big lens (167mm in diameter and 467.9mm in length) and weighs nearly 4 kilos (3985g), but it also delivers a constant F4 aperture all the way through 600mm, which puts it into very rare company. The Sony, Canon, and Nikon 600mm F4 lenses on their respective platforms all costs $13,000 or more ($14,000 for the Nikon), while the Sigma offers the versatility of being a zoom and also comes at a price tag of right under $7000 USD.

This lens seems to have it all, including the premium HLA focus motor for sports work, an effective 5.5 stop OS2 stabilization system, and a huge amount of controls, including a drop in filter system including the ability to rotate circular polarizers. I noted and tested the ability to preset focus positions where a new unique control ring can be rocked and instantly return focus to the preset position – great for sports like baseball, for example.

As a Sports lens, it has Sigma’s premium build quality, including a magnesium alloy body and carbon fiber lens hood and completed with a thorough weather sealing. It’s also Sigma’s first white super telephoto lens, and it looks beautiful.

I can only foresee two potential “flies in the ointment” for the 300-600mm Sport, and that is Sony’s limitation on burst rates for third party lenses, meaning that the sport bodies this lens will get mounted on (Alpha 1 and a9 series cameras) that can achieve much faster burst rates will be limited at 15 FPS. The second limiting factor on Sony FE will be the restriction on using teleconverters on third party lenses. Neither of these limitations will exist on L-mount, though the former concern is somewhat of a moot point considering that L-mount still lacks a truly amazing sports camera (at least at the time of this writing).

I look forward to putting the 300-600 Sport through its paces and rendering a true verdict on the performance.

This has been a fascinating experience. I’ve enjoyed meeting a number of my fellow influencers and reviewers and being able to “talk shop” with them. Stay tuned for my deeper looks at these products once I can get them into my standard review environments.

Follow Me @ YouTube | Patreon |  Instagram | Facebook | DA Merchandise | Flickr | 500px | X

As always, this is a completely independent review. *Images and thoughts are my own.

_________________________________________________________________________

GEAR USED:

Preorder the new Sigma Products here: https://bhpho.to/3Qw0Qo3

___________________________________________________________________

Purchase the Sony a7RV @ B&H Photo | AdoramaAmazon | Camera Canada | Sony Canada | Amazon Canada | Amazon UK | Amazon Germany 

__________________________________________________________________

Purchase the Sony a7IV @ B&H Photo | Adorama | Amazon | Camera Canada | Sony Canada | Amazon Canada | Amazon UK | Amazon Germany 

_________________________________________________________________

Purchase the Sony Alpha 1 @ Camera Canada | B&H Photo | Adorama | Amazon | Sony Canada | Amazon CanadaAmazon UK | Amazon Germany | Ebay 

_________________________________________________________________

Want to support this channel? Use these affiliate links to shop at: B&H Photo | Amazon | Adorama | Camera Canada | Amazon Canada | Amazon UK | Ebay | Make a donation via Paypal

Buy DA Merchandise https://bit.ly/TWIMerch

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Keywords: Sigma, Sigma Corporation, BF, 24MP, 300-600mm Sport, Sigma 300-600mm F4 DG OS Sport, DG, Sport, F4, 300-600mm, OS, 16-300mm, Contemporary, F3.5-6.7, Full Frame, Review, Sony Alpha 1, Sony a7RV, Review, Hands On, Dustin Abbott, Real World, Comparison, Sharpness, Bokeh, Flare Resistance, Autofocus, Image Quality, Sample Images, Video, Photography, let the light in, weathersealing, #letthelightin, DA

DISCLAIMER: This article and description contains affiliate links, which means that if you click on one of the product links, I’ll receive a small commission. As an Amazon Associate I earn from qualifying purchases.